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如何制造高性能的鋁擠壓外殼?

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如何制造高性能的鋁擠壓外殼?

2023-04-05 09:01:17

  焊接殼體是一種越來越受歡迎的外殼制造方法。焊接殼體的優點是:制造成本低,強度高。 一般來說,焊接鋁殼的成本是注射成型的2-3倍。焊接技術可以最(zui)大限度地(di)發揮鋁材料的(de)強度。鋁材料的(de)抗拉(la)強度是鐵(tie)的(de)5倍,鋼(gang)的(de)2倍。

  鋁殼體的強度高,可以滿足電子產品高強(qiang)度要求,而且鋁材料的(de)導(dao)熱性(xing)好,可(ke)以更好地保護電子產品。 正因(yin)為如此,焊接殼體越(yue)來(lai)越(yue)被(bei)電子行業采用。下面我們就來(lai)看(kan)看(kan)如何(he)制造(zao)高性(xing)能的(de)鋁擠壓外殼。

  鋁擠壓外殼的優(you)點

  與注塑(su)成型相比(bi),鋁(lv)擠(ji)壓成型具有以下優點(dian):

  1、延伸率高,可以根據產(chan)品的外形和(he)尺寸(cun)要(yao)求制(zhi)造出各(ge)種復雜的鋁擠壓外殼。

  2、質量穩定(ding),可以保證鋁擠壓外殼的質量穩定(ding)性。

  3、成(cheng)本(ben)低(di),由(you)于鋁擠壓外殼的(de)成(cheng)型工藝簡(jian)單,成(cheng)本(ben)較(jiao)低(di)。

  4、結(jie)(jie)構(gou)簡單,鋁擠(ji)壓外(wai)殼的結(jie)(jie)構(gou)簡單,安(an)裝和使用方便。

  焊(han)接鋁(lv)殼(ke)的制作方(fang)法(fa)

  1、 焊接前的(de)準(zhun)備工(gong)作(zuo)

  焊接(jie)鋁殼(ke)的準備(bei)工作主要包(bao)括以下幾個方面:

  1、確定焊接方法和焊接工藝(yi)

  2、選擇焊材

  3、選擇焊接工具(ju)

  4、焊接前的(de)清潔和除(chu)污

  5、焊接后的清(qing)潔(jie)和除污

  2、焊(han)接(jie)鋁殼的(de)具體(ti)方(fang)法

  1、鋁絲焊接

  鋁(lv)絲(si)焊(han)有(you)兩種常見的方(fang)法,一種是(shi)陰(yin)極(ji)放電(dian)焊(han),另一種是(shi)氬弧焊(han)。

  2、鋁板焊接

  鋁板焊(han)接也是常(chang)用的(de)焊(han)接方法,主要有氬弧焊(han)和陰極氧化焊(han)兩種(zhong)。

  3、 焊接鋁殼的注意事項

  1、 焊接前應確認焊材(cai)是否符合要求

  2、焊接時應注意焊材的溫度,以免影響焊接質量

  3、焊接時應(ying)注意工(gong)具(ju)的(de)溫度,以免影響(xiang)焊接質量

  4、焊接(jie)工具的選擇應符合焊接(jie)要求

  5、 焊接前應(ying)清潔焊材(cai)和焊接面

  6、焊接后應清潔焊材(cai)和焊接面

  4、焊(han)接鋁(lv)殼的常見問(wen)題

  1、焊接鋁殼時應注意哪些問題?

  2、如何確定(ding)鋁殼的(de)焊接(jie)質量?

  3、鋁殼焊接后如何處理?

  Welding shell is a popular method of shell manufacturing. The advantages of welding shell are: low manufacturing costs, high strength. In general, the cost of welding aluminum shell is 2-3 times that of injection molding. Welding technology can maximally realize the strength of aluminum material. The tensile strength of aluminum material is 5 times that of iron and 2 times that of steel.

  The high strength of aluminum shell can meet the high strength requirements of electronic products, and the good thermal conductivity of aluminum material can better protect electronic products. It is precisely because of this that welding shell is increasingly adopted by the electronics industry. Next, let's see how to make high performance aluminum extrusion shell.

  Advantages of aluminum extrusion shell

  Compared with injection molding, aluminum extrusion has the following advantages:

  1. High elongation, various complex aluminum extrusion shells can be manufactured according to the shape and size requirements of products.

  2. Stable quality, stable quality of aluminum extrusion shell can be guaranteed.

  3. Low cost, because the forming process of aluminum extrusion shell is simple, the cost is low.

  4. Simple structure, simple structure of aluminum extrusion shell, convenient installation and use.

  Production methods of welding aluminum shell

  1. Preparation before welding

  The preparation work for welding aluminum shell mainly includes the following aspects:

  1. Determine welding method and welding process

  2. Select welding materials

  3. Select welding tools

  4. Cleaning and degreasing before welding

  5. Cleaning and degreasing after welding

  2. Specific methods of welding aluminum shell

  1. Aluminum wire welding

  There are two common methods of aluminum wire welding, one is cathodic discharge welding, the other is argon arc welding.

  2. Aluminum plate welding

  Aluminum plate welding is also a common welding method, mainly including argon arc welding and anodizing welding.

  3. Precautions for welding aluminum shell

  1. Confirm whether the welding materials meet the requirements before welding

  2. Pay attention to the temperature of welding materials during welding to avoid affecting the welding quality

  3. Pay attention to the temperature of welding tools during welding to avoid affecting the welding quality

  4. The choice of welding tools should meet the welding requirements

  5. Clean the welding materials and welding surfaces before welding

  6. Clean the welding materials and welding surfaces after welding

  4. Common problems in welding aluminum shell

  1. What should be paid attention to when welding aluminum shell?

  2. How to determine the welding quality of aluminum shell?

  3. How to deal with aluminum shell after welding?

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